TRG Installs First BHS Xceed Digital Preprint Press in the U.S.

TRG Packaging and Display Solutions is making a major leap forward in digital printing for corrugated with the installation of the BHS Jetliner Xceed. This digital preprint press will be the first of its kind in the United States. The investment signals a bold new chapter for TRG, strengthening its ability to deliver standout packaging with greater speed, scale, and flexibility across its manufacturing network. The Xceed is built to serve multiple converting locations. By centralizing digital preprint production, TRG is extending advanced graphics capabilities across all 21 of its plants while creating a more efficient, responsive system for customers. A recent Green Markets Box Report highlighted this broader shift in the industry, pointing to TRG’s Xceed launch as a sign of the growing momentum behind digital printing.

A Network-Driven Digital Print Strategy

Customers are demanding more flexibility in their packaging supply chain, with faster turnarounds, multi-SKU programs, frequent design refreshes, and the need for agile printing solutions. Xceed’s digital preprint technology delivers variable data, serialized elements, and dependable color consistency while cutting setup time and reducing material waste compared with traditional plate-based methods. Beyond faster time to market, the technology also streamlines complex print workflows, opening the door to more agile promotions, test-and-learn campaigns, seasonal updates, and retailer-specific customization.

Industrial-Scale Digital Performance

Developed by BHS, the Xceed brings digital roll-to-roll preprint into a true industrial corrugated production environment. It delivers up to 1,200 DPI resolution on web widths of up to 110 inches and runs at speeds of up to 1,000 feet per minute, pushing past many of the throughput limits traditionally associated with digital printing. The system also uses water-based, food-contact-compliant inks that support both regulatory requirements and sustainability goals, while maintaining strong, consistent color performance. Fast changeovers and low waste make it a strong fit for everything from shorter runs to high-volume production.

Print-Agnostic and Built for Flexibility

TRG is quick to note that the Xceed is not meant to replace existing print technologies. Instead, the company remains print-agnostic, choosing the best process based on the needs of each job, including quality, speed, cost, and logistics. And beyond the technology, TRG says the real success of the Xceed initiative will come from its people, its operational expertise, and its ability to execute across the network. With the first Xceed installation in the U.S., TRG is combining advanced manufacturing technology with an integrated multi-plant footprint, positioning itself to meet changing customer demands while driving efficiency at scale. With the right mix of team, strategy, and process, TRG is poised to deliver more than expanded capability; it’s opening the door to greater flexibility, more options for customers, and new opportunities for long-term growth.

 

Willing & able

Integrity Fiber Supply’s River Valley Paper Company facility in Akron, Ohio, has filled key positions on its line with capable workers with disabilities. Learn how this practice aligns with Integrity’s values — and get tips that may inspire you.

In July 2019, River Valley Paper Company had a problem. At the paper recycler’s processing facility in Akron, Ohio, several key positions had become difficult to fill.

“We had a high turnover on one of our lines where workers sort cardboard from paper and separate paper by grade,” said Bradd Kurtz, vice president of operations at Integrity Fiber Supply.

Scott Hardaway, River Valley’s human resources manager, had an idea for solving the problem. Scott, who has worked with disability service providers, proposed that River Valley contact Community Connections, a local agency that, among other things, helps people with disabilities find meaningful work at fair wages. He had a feeling that workers from Community Connections would be a good fit for the paper-sorting line.

Rick Torbeck, president of Integrity Fiber Supply, had both personal and professional reasons to stand behind the idea. “Supporting disabled workers is a passion of mine,” Rick said. “My wife, Mary Pat, and I have two adult sons with severe autism. I know personally how important it is for our boys Clark and Brian — and people like them — to find jobs that give them a sense of purpose.”

With support from Rick, Bradd and Plant Manager Jay Thornton, Scott hired five employees from Community Connections. Most of the employees work a daily four-and-a-half-hour shift, performing critical work in what Bradd calls a “very successful” program. “Folks are dedicated, and they take pride in what they’re doing,” Scott said. Jay, who works closely with the new workers, sees them as an essential part of the team. “We couldn’t do what we do without them,” he said.

Jacob O’Neil, who operates the plant’s Lubo screening and sorting machine, works closely with the part-time workers. “We have dumpsters all over the city for cardboard and paper, and it gets comingled,” Jay explained. “Since the paper goes to different mills, removing it makes a big difference.”

Workers from Community Connections help with the removal. “One side of the line sorts trash; one side sorts brown paper,” said Jacob, who tells workers about paper grades and what to look for. “One worker, Patrick, gets concepts quickly,” he said. “He looks to me for direction.”

Working on a production line all day can become pretty routine, so Jacob tries to break up the day for the workers. He shows them how to debox, sort, stack and band, and keep things organized, and he escorts them through the plant, talking about safety.

“They do a good job,” Jacob said. “I like working with them and talking to them. I learn stuff day by day, and I share it with them.”

For Jacob, this work is a family affair: His wife, Kimberly O’Neil, now works as a Community Connections coach at the plant. Jacob recommended her for the job. “It just fell right into place,” Jacob said. “She does lots of training too.” Jacob and Kimberly’s sons Jerimiah and Jacob Jr. also work at the plant.

River Valley’s relationship with Community Connections makes a challenging feat seem easy. But there’s more to the story. Here are eight things that contributed to the success of River Valley’s disabled worker program. They could help at your facility, too.

1. Approach it from a labor perspective.

River Valley kicked off its program not as an act of philanthropy but to solve a labor problem. “Labor is tough; everybody’s looking for people,” Rick said. “And there are able people out there who deserve a chance.” Rick admires the way Walgreens includes disabled workers in its workforce. About 12% of employees at Walgreens distribution centers self-identify as having a disability. “That’s staggering,” Rick said. It’s a model that Scott hopes more people will follow. “A program like ours could be a great opportunity for other organizations with similar positions to fill,” he said.

2. Work with experts.

If you’re interested in starting a program like the one at River Valley, explore organizations in your region that work with people with disabilities, Scott advised. River Valley hires employees directly, and Community Connections helps find the right job candidates, conducts interviews and provides onsite job coaching. There’s a government funding mechanism to cover the costs of coaching, transportation and other services, and Community Connections helps keep the wheels turning.

3. Let champions lead it.

You can push a program through, but if you don’t have the right people leading it, you can only go so far,” Bradd advised. “Scott and Jay’s diligence and support make the program a success. They’ve championed it from Day 1.” Scott’s dedication to and understanding of people with disabilities and what’s needed to support them make the program work.

4. Open your mind.

“Some people have misconceptions about having a program like this in the workplace,” Bradd noted. “If you’d come to me five or ten years ago, I would have had misconceptions, too.” But the folks from Community Connections surprised Bradd. “They’re some of the most dedicated people I’ve ever worked around,” the rest of the workforce has accepted the new workers wholeheartedly. “It’s encouraging to see how our full-time employees interact with this group,” Bradd said. “It makes us feel good that we can provide work for these folks, and that we work for a company that allows us to do alternative things.”

5. Make it “normal.”

As plant manager, Jay works directly with all the plant’s workers. He’s grown accustomed to the new part-time workers. “I don’t see them as different from any other co-worker,” he said. ‘They’re part of our team. I’ve accepted them, and their co-workers have accepted them. When the line is running and they’re busy, they’re feeling good about themselves. I’m proud to have them onboard.”

6. Tie it to values like diversity.

Diversity is a core value at Integrity Fiber Supply. Focusing on it is important for employee morale, and it’s good for business, too. “Studies and stats show us how a diverse workforce helps make us more profitable,” Scott said. “Values like inclusiveness impact the bottom line, especially as our workforce transitions to millennials, who want to know how what they do helps the organization achieve its goals.” Jay, who helps lead a pilot program on respect, talks about values at morning meetings in the plant. “We focus on treating people with respect and embracing diversity,” he said. “Our people have been showing they get it. They’ve embraced our new workers; everyone engages and converses in the breakroom.”

7. Be patient and flexible.

Sometimes workers with disabilities don’t work out — just like any other worker, Scott said. “You’ve got to find the right people. Don’t give up on it,” he said. “We’ve had to make some changes, but the crew we have now is really solid.” Jay noted that there may be some tasks certain workers prefer over others. “Some workers don’t like to de-box,” he said. “Some workers aren’t fast, but they’re steady.” The key is to find the right fit for each worker. “You’ve got to accept their disabilities and be flexible with them. If there’s a personality clash between two workers, separate them.”

8. Keep trying.

Sometimes programs don’t fly. “We tried something similar in our Florida plant, and it didn’t go smoothly,” Rick said. “We had a guy down there who had an aggression problem.” The Florida program is on hold now, but not forever. “You can’t let a few stumbles dissuade you from trying,” Rick said. “A few people might not work out. But be open-minded. Don’t limit yourself. People with disabilities can do a lot more than you expect.”


Interested in learning more? Reach out to Scott Hardaway, human resources manager, River Valley Paper Company, at Scott@rivervalleypaper.com.

Kevin Miller named president of The Royal Group

Effective Jan. 1, 2022, Kevin Miller will assume the role of president for The Royal Group (TRG). Miller, who previously served as general manager of TRG’s Eastern region, will retain his current duties and continue to report to TRG’s CEO Bob McIlvaine.

“Kevin has proven himself in every role he has held with our company,” said McIlvaine. “Our future depends on bright young leaders like Kevin to carry on our vision for the future.”

Miller began his career with TRG as a sales representative in 2006. After teaving TRG to run a consulting firm — focused on helping CEO’s and their companies find, train and develop talent — he rejoined TRG in 2017. Since his return, Miller has held several roles, including vice president of business development, vice president and MId-Atlantic general manager and vice president and Eastern regional general manager.

“Our family would like to congratulate Kevin,” said John Schwarz, general partners of TRG’s parent company, Schwarz Partners. “We look forward to TRG’s continued success.”


ABOUT THE ROYAL GROUP

TRG is among the nation’s largest independent corrugated box and display manufacturers. With over 30 locations nationwide, TRG’s mission is to provide value added solutions for the most demanding customers in a variety of areas including industrial, agricultural, automotive, contract and graphic packaging, and point of purchase displays and fulfillment. 

New-Indy Ontario wins leadership in sustainability award

The Washington-based American Forest & Paper Association (AF&PA) recently announced its 2021 Sustainability Award winners. The award recognizes exemplary sustainability programs and initiatives in the paper and wood products manufacturing industry.

New-Indy Ontario, a containerboard mill in Ontario, California, received a Leadership in Sustainability Award in the Paper Recover and Recycling category. A joint venture between The Kraft Group and Schwarz Partners LP, New-Indy Containerboard is an independent manufacturer and supplier of recycled containerboard in the corrugated box industry with locations across North America. The New-Indy Ontario facility produces liner and medium or boxes and receives 1,300 tons of old corrugated container each day.

New-Indy Ontario set out with a goal to optimize fiber recovery, reduce overall waste to the landfill and lower operating costs. A study identified shortcomings in New-Indy’s trash removal process, an imbalanced whitewater system and bottlenecks in screening and pulping stages. It also quantified the benefits of fiber recovery.

To achieve its goals, New-Indy Ontario invested in upgrading its screenings, pulping and de-trashing equipment and improved its existing process. An engineering consulting firm, equipment suppliers, operations and maintenance workers and a municipal recycling facility all played a part in the improvements, which led to:

  • 5,500 tons of fiber now recovered each year thanks to new screening and de-trashing equipment
  • 10,000 tons of mixed paper now diverted from the landfill, thanks to a partnership with a local municipal recycling facility
  • Cost savings, increased efficiency and consistent quality
  • A greater supply of recyclable paperboard products for customers and end-users

Watch this video to learn more about the mill and its recent award, and read a recent article about New-indy Ontario and other AF&PA sustainability winners.

Congrats to our new scholars

The Schwarz Family Foundation Scholarship program awards scholarships to the sons and daughters of all employees that fall under the Schwarz Partners umbrella. This will be the sixth year that we have offered this great opportunity, and we look forward to many years to come. When we began offering the scholarships in 2015/16, we awarded three recipients each a $3,000 scholarship. Since then, as the size of our company has grown, so has the number of recipients and the amount awarded. This year a total of 20 scholarships have been awarded, each for $8,000. Six of the recipients were new winners, while 14 students, all who have an impressive GPA ranging from 3.4 – 4.0, will have their scholarships renewed.

We would like to congratulate this year’s recipients of the Schwarz Family Foundation Scholarship for the 2021/2022 school year.  We are excited to offer this benefit and are committed to providing support to the sons and daughters of our employees and their educational advancement.

Congrats to our family of scholars

The Schwarz Family Foundation Scholarship program awards scholarships to the sons and daughters of all employees that fall under the Schwarz Partners umbrella. This will be the fifth year that we have offered this great opportunity, and we look forward too many years to come. When we began offering the scholarships in 2015/16, we awarded three recipients each a $3,000 scholarship. Since then, as the size of our company has grown, so has the number of recipients and the amount awarded. This year a total of 18 scholarships have been awarded, each for $8,000. Six of the recipients were new winners, while 12 students, all who have an impressive GPA ranging from 3.4 – 4.0, will have their scholarships renewed.

We would like to congratulate this year’s recipients of the Schwarz Family Foundation Scholarship for the 2020/2021 school year.  We are excited to offer this benefit and are committed to providing support to the sons and daughters of our employees and their educational advancement.